主要规格及技术指标

模块供货单元：
1、原材料货架：智能音箱&智能WIFI插座≥18套（3层，每层6套）
2、其框架主体采用方管焊接而成，管厚≥2.5mm，台面使用≥20mm厚铝板制作，除钣金及仓库外形框架外，其他零件一律采用防锈材质
3、货架实现智能原材料存储，同时分区产品类型、产品颜色等；
4、每个库位安装库位检测传感器、每层安装状态指示灯，实时检测并显示库位状态，物料不足时报警；
5、机台内集成电气总控柜；
6、上料区量测安装安全光栅
7、采用模块化工业级重载连接器，安装于工作台侧面，模块化重载连接器包括电源模块、气源模块、网络模块、信号源模块。
8、用变频器调速马达，用于各工位机构动作时对载具的传送，单条齿形同步带输送线长度≥500mm，轨道宽度≥240mm，在MES系统的统一协调控制下，利用RFID信息实时在线追踪物料信息，并按照指令定点定时输送；
9、输送线总负载≥20kg;
10、最大输送速度：18m/min；

智能装配单元：
1、机台外形尺寸：约2100mm×1200mm×850mm；
2、机台配备ABB六自由度工业机器人
3、机台配备四种用于不同功能的机器人快换夹具，夹爪分为音响夹具、插座夹具、蓝牙夹具、拧钉机夹具，分别安装在快换子夹具上。
4、采用模块化工业级重载连接器，安装于工作台侧面，模块化重载连接器包括电源模块、气源模块、网络模块、信号源模块。
5、工作台侧面安装有2个独立的网络调试口，一个网口用于PLC调试，一个网口用于机器人程序调试。
6、机台配备智能自动锁螺钉枪

六自由度工业机器人：
1、负载：额定负载≥7kg；
2、臂展：第5轴可达范围≥半径700mm；
3、噪音：噪音水平≤70dB；
4、防护等级：IP67
5、重复定位精度：≤±0.02mm
6、重量：自重不大于52kg；
7、控制硬件：多处理器系统、PCI总线、奔腾CPU、大容量闪存，以太网接口，可接入高速Internet，实现远程联网监控和远程诊断；
8、控制软件：主流机器人操作系统、RAPID编程语言、PC-DOS文本格式、或机器人厂家主流操作系统平台，中文界面，软件出厂预装，并存于光碟。
9、控制柜：
•电源：3相四线400V或220V-240V(+10%，-15%)，50-60Hz
•额定功率：小于4KVA(变压器容量)
•防护等级：不低于IP20
•安全性：紧急停止，自动模式停止，测试模式停止等
•输入输出：数字式直流24V输入输出板

智能自动锁螺钉枪：
1.电动数控螺丝刀
1)扭矩范围： 0.24-1.2 Nm
2)转速: 100-1000 rpm
3)标准差精度≤2%
4)扭矩公差精度≤10%
2.单轴拧紧模块
1) 组成： 带有线性导轨的安装背板、螺丝刀安装块、螺丝进口连接、螺丝出口连接、模拟量深度传感器、放大器、螺钉到位传感器、入钉口连接安装块、螺丝刀行程驱动气缸
2) 拧紧模块行程≥50mm
3) 型号：单轴拧紧模块（单气缸轻量化应用）
4) 输入和输出类型：PNP
5) 设计形式：轻量化设计
3.螺丝自动送料机
1) 组成：振荡驱动器、振荡传感器、电气顺序控制单元、振动盘、分钉器、送钉管 5米、管接头、螺钉到位传感器、紧凑型外罩、阀岛、型材支撑件、料位检测传感器
2) 出料速率：≥45 颗/分钟
3) 容量：≥0.75升
4) 卡钉出错率：≤0.1%

个性化定制单元：
1、机台外形尺寸：约2100mm×1200mm×850mm（视具体设计情况而定）；
2、机台配有视觉检测系统
3、机台配备超声波焊接系统
4、机台配备激光镭雕系统
5、工作台侧面安装有2个独立的网络调试口，一个网口用于PLC调试，一个网口用于机器人程序调试。

视觉检测系统
机器人抓取模型进行检测，可实现全方位检测（外观划伤、漏装、关键尺寸等）；
1、支持自动或手动调节增益、曝光时间、LUT、Gamma矫正，采用千兆网接口，无中继情况下，最大传输距离可到100m ，128MB 板上缓存，可缓存多张图片，用于 Burst 模式下的数据传输或图像重传
2、500万像素
3、分辨率：支持分辨率2448x2048 最大帧率23.5fps, 动态范围72db缓存容量128M
4、数字IO： 6-pin Hirose 接头提供供电和 I/O：1 路光耦隔离输入（Line0），1 路光耦隔离输出（Line1），1 路双向可配置非隔离 I/O（Line2）
5、防护等级：IP30
6、工作温度：0℃~ 50℃，储藏温度 -30℃~ 70℃
7、工作湿度：20% ~ 80%RH 无冷凝
8、光源：环形光源
9、操作系统： Windows XP/7/10 32/64bits，Linux 32/64bits 以及 MacOS 64bits
10、协议标准：GigE Vision V2.0，GenICam；
11、主要检查功能：轮廓位置测定、识别
图像采集功能，图像增强：二值化，滤波，形态学，物理变换等图片预处理算法；
图像定位功能：找边，圆，灰度模式匹配，几何模板匹配，坐标系偏移等；
测量：几何测量，半径测量，面积测量，亮度及颜色测量等；
分类识别：OCR字符识别，Barcode，matrixCode等，几何运算及通讯。
特殊性能：自动学习、辅助示教、直接通讯。

超声波焊接系统
1、超音波频率：28kHz/30kHz/35kHz/40kHz
2、输入电压：220V±10% 50/60单相电压
3、输入电流：6A MAX 功率满载时最大电流
4、750X输出功率1200W/800W
5、焊接精度：0.001mm

激光镭雕系统
1、激光安全防护装置的设计需达到欧标激光安全防护标准，实现对人眼的最大安全防护；
2、可实现指定logo、用户个性签名、用户个性照片打印；
3、打印材质：塑料
4、激光波长：≥1000nm；
5、激光功率：≥10W/20KHZ；
6、激光类型：红外激光；
7、打标范围：≥100mmx100mm；
8、扫描速度：≥6000mm/s
9、刻印类型：字体、条码、二维码、图片
10、接口类型：RS232/USB2.0/Ethernet
11、冷却方式：风冷/水冷
12、额定电压：220V±10% 50/60Hz
13、额定功率消耗：≤700VA


智能包装单元：
1、机台外形尺寸：约2100mm×1200mm×850mm；
2、线体采用调速马达，用于对天地盖包装盒传送，单条齿形同步带输送线长度≥950，轨道≤300mm；
3、天地盖包装盒输送线总负载≥1kg;
4、最大输送速度：18m/min；
5、机台配有全自动贴标机

全自动贴标机
1、贴标机尺寸：宽度252mm高度288mm深度460mm
2、重量：≤10KG
3、打印方式：热转印 /热感应
4、打印速度：≥300
5、最大打印宽度：不小于105.7mm
6、打印分辨率：不小于300dpi
7、连续性纸张宽度：9-114mm
8、连续性纸张厚度：0.05-0.5mm
9、碳带最大直径80mm
10、纸管直径：不小于25.4mm
11、碳带最大长度：不小于450m
12、碳带宽度：25-114mm

智能交付单元：
1、门锁采用电磁弹开门的设计形式;
2、库位数≥12；
3、每个库位配有库位检测；
4、机台内集成电气控制柜；
5、采用模块化工业级重载连接器，安装于工作台侧面，模块化重载连接器包括电源模块、气源模块、网络模块、信号源模块。
6、工作台侧面安装有1个独立的网络调试口，网口用于PLC调试。
7、工作台台面穿线口处安装有过线器，保证内部电气控制系统的防尘要求。

柔性物流单元：
1、导航方式：激光Slam
2、激光数量：≥2个
3、驱动形式：双轮差速
4、尺寸（长x宽x高）：≤800mmx560mmx200mm；
5、重量：≤66KG（含电池）
6、外壳颜色：珠光黑
7、电池容量：48V35Ah锂电池
8、续航：≥16h或25km
9、充电时间：0-80%：2h
10、充电方式：手动/自动/快换
11、电池充放电循环次数：≥500次
12、3.5寸显示屏并配备急停按钮与蜂鸣器
13、最大负载：≥150KG
14、最大牵引力：≥15N
15、通过性：坡度＜5%，台阶＜0.5cm，间隙＜1cm
16、定位精度：±5mm，±0.5°
17、导航最大速度：≥1.4m/s
18、地图面积（单幅）：≤200000m*m


Module supply unit:
1, raw materials shelves: smart speakers & smart WIFI outlets ≥ 18 sets (3 layers, 6 sets per layer)
2, the main body of its frame is made of square tubes welded, tube thickness ≥ 2.5mm, the countertop using ≥ 20mm thick aluminum plate production, in addition to sheet metal and warehouse shape frame, all other parts are rust-proof material
3、Racking to achieve intelligent raw material storage, while zoning the product type, product color, etc.;
4、Each storehouse is installed with storehouse detection sensors, and status indicator lights are installed on each floor to detect and display the storehouse status in real time, and alarm when the material is insufficient;
5、Integrated electrical master control cabinet in the machine;
6、Safety grating is installed in the loading area measurement
7, the use of modular industrial-grade heavy-duty connectors, installed on the side of the workbench, modular heavy-duty connectors, including power supply module, air supply module, network module, signal source module.
8, with a frequency converter speed motor, for each station agency action on the transmission of the carrier, a single toothed synchronous belt conveyor line length ≥ 500mm, track width ≥ 240mm, in the unified coordination and control of the MES system, the use of RFID information real-time online tracking of material information, and according to the instructions of the fixed-point timed delivery;
9, the total load of the conveyor line ≥ 20kg.
10, the maximum conveying speed: 18m/min;

Intelligent assembly unit:
1、Machine external dimensions: about 2100mm×1200mm×850mm;
2, the machine is equipped with ABB six degrees of freedom industrial robots
3, the machine is equipped with four kinds of robot quick-change fixtures for different functions, the clamping jaws are divided into audio fixtures, socket fixtures, bluetooth fixtures, screwing machine fixtures, respectively, installed in the quick-change sub-fixture.
4, the use of modular industrial-grade heavy-duty connectors, installed on the side of the workbench, modular heavy-duty connectors, including power modules, gas modules, network modules, signal source modules.
5、There are 2 independent network debugging ports installed on the side of the workbench, one network port for PLC debugging, and one network port for robot program debugging.
6, the machine is equipped with intelligent automatic locking screw gun


Six degrees of freedom industrial robot:
1, load: rated load ≥ 7kg;
2, arm extension: the 5th axis reachable range ≥ radius 700mm;
3, noise: noise level ≤ 70dB;
4、Protection level: IP67
5, Repeat positioning accuracy: ≤ ± 0.02mm
6、Weight: self-weight not more than 52kg;
7, control hardware: multi-processor system, PCI bus, Pentium CPU, high-capacity flash memory, Ethernet interface, can access high-speed Internet, remote networking monitoring and remote diagnosis;
8, control software: mainstream robot operating system, RAPID programming language, PC-DOS text format, or the robot manufacturer's mainstream operating system platform, Chinese interface, the software factory pre-installed, and stored on CD-ROM.
9, control cabinet:
-Power supply: 3-phase four-wire 400V or 220V-240V (+10%, -15%), 50-60Hz
-Rated power: less than 4KVA (transformer capacity)
-Protection level: not less than IP20
-Safety: emergency stop, automatic mode stop, test mode stop, etc.
-Input and output: digital DC 24V input and output boards


Intelligent automatic locking screw gun:
1.Electric CNC screwdriver
1)Torque range: 0.24-1.2 Nm
2)Speed: 100-1000 rpm
3)Standard deviation precision≤2%
4)Torque tolerance accuracy≤10%
2.Single-axis tightening module
1) Composition: mounting back plate with linear guide, screwdriver mounting block, screw inlet connection, screw outlet connection, analog depth sensor, amplifier, screw in place sensor, nail inlet connection mounting block, screwdriver stroke drive cylinder
2) Stroke of screwing module ≥50mm
3) Model: Single-axis tightening module (single cylinder for lightweight applications)
4) Input and output type: PNP
5) Design form: lightweight design
3. Screw automatic feeder
1) Components: Oscillation drive, oscillation sensor, electrical sequence control unit, vibration plate, nail splitter, nail feed tube 5 m, pipe connector, screw in place sensor, compact housing, valve island, profile support, material level detection sensor
2) Discharge rate: ≥45 pcs/minute
3) Capacity: ≥ 0.75 liters
4) Nail jamming error rate: ≤ 0.1%


Personalized customized unit:
1、Machine external dimensions: about 2100mm×1200mm×850mm (depending on the specific design);
2、Machine equipped with visual inspection system
3、The machine is equipped with ultrasonic welding system
4、Machine equipped with laser engraving system
5, the side of the table is installed with 2 independent network debugging port, a network port for PLC debugging, a network port for robot program debugging.


Visual Inspection System
Robot grasps the model for inspection, which can realize all-round inspection (appearance scratch, leakage, key size, etc.);
1、Support automatic or manual adjustment of gain, exposure time, LUT, Gamma correction, using Gigabit network interface, without relay, the maximum transmission distance can be up to 100m, 128MB on-board cache, can cache multiple images, for Burst mode data transmission or image retransmission
2、5 megapixel
3、Resolution：Support resolution 2448x2048 Maximum frame rate 23.5fps, dynamic range 72db Cache capacity 128M
4, digital IO: 6-pin Hirose connector to provide power supply and I / O: 1 optocoupler-isolated input (Line0), 1 optocoupler-isolated output (Line1), a bi-directional configurable non-isolated I / O (Line2)
5、Protection level: IP30
6、Operating temperature: 0℃~ 50℃, storage temperature -30℃~ 70℃.
7、Operating humidity: 20% ~ 80%RH non-condensing
8、Light source: ring light source
9、Operating system: Windows XP/7/10 32/64bits, Linux 32/64bits and MacOS 64bits.
10, protocol standards: GigE Vision V2.0, GenICam;
11, the main inspection function: contour position determination, identification
Image acquisition function, image enhancement: binarization, filtering, morphology, physical transformation and other picture pre-processing algorithms;
Image positioning functions: edge finding, circle, gray scale pattern matching, geometric template matching, coordinate system offset, etc;
Measurement: geometric measurement, radius measurement, area measurement, brightness and color measurement, etc;
Classification and recognition: OCR character recognition, Barcode, matrixCode, etc., geometric operations and communication.
Special performance: automatic learning, auxiliary teaching, direct communication.


Ultrasonic welding system
1、Ultrasonic frequency: 28kHz/30kHz/35kHz/40kHz
2、Input voltage: 220V±10% 50/60 single-phase voltage
3, Input current: 6A MAX power full load maximum current
4、750X output power 1200W/800W
5、Welding precision: 0.001mm

Laser engraving system
1、The design of laser safety protection device should reach the European standard of laser safety protection, to realize the maximum safety protection for human eyes;
2、It can realize the specified logo, user's personalized signature, user's personalized photo printing;
3, print material: plastic
4, laser wavelength: ≥ 1000nm;
5, laser power: ≥ 10W/20KHZ;
6, laser type: infrared laser;
7, marking range: ≥ 100mmx100mm;
8, scanning speed: ≥ 6000mm / s
9, engraving type: font, barcode, two-dimensional code, picture
10, interface type: RS232/USB2.0/Ethernet
11, cooling mode: air-cooled / water-cooled
12, rated voltage: 220V ± 10% 50/60Hz
13、Rated power consumption: ≤ 700VA


Intelligent packaging unit:
1、Machine external dimension: about 2100mm×1200mm×850mm;
2, the line adopts speed-regulating motor, used to the heaven and earth cover box transmission, single toothed synchronous belt conveying line length ≥ 950, track ≤ 300mm;
3、Total load of the box conveyor line for sky and earth cover ≥1kg;.
4、Maximum conveying speed: 18m/min;
5、Machine with automatic labeling machine

Automatic labeling machine
1, labeling machine size: width 252mm height 288mm depth 460mm
2、Weight: ≤10KG
3、Printing method: thermal transfer / thermal induction
4、Printing speed: ≥300
5、Maximum printing width: not less than 105.7mm
6, print resolution: not less than 300dpi
7, Continuous paper width: 9-114mm
8, continuity of paper thickness: 0.05-0.5mm
9, the maximum diameter of the ribbon 80mm
10, paper tube diameter: not less than 25.4mm
11、Maximum length of ribbon: not less than 450m
12, Ribbon width: 25-114mm


Intelligent delivery unit:
1, the door lock adopts electromagnetic pop open the door design form;.
2, The number of storage spaces ≥ 12;
3, each storage space is equipped with storage detection;
4、Integrated electrical control cabinet in the machine;
5, the use of modular industrial-grade heavy-duty connectors, installed on the side of the workbench, modular heavy-duty connectors including power supply module, air source module, network module, signal source module.
6, installed on the side of the workbench has an independent network debugging port, network port for PLC debugging.
7, workbench table top threading port is installed at the over-wire, to ensure that the internal electrical control system of the dust requirements.

Flexible logistics unit:
1、Navigation mode: Laser Slam
2、Quantity of laser: ≥2
3、Drive form: two-wheel differential
4、Size(lengthxwidthxheight): ≤800mmx560mmx200mm;
5、Weight: ≤66KG (including battery)
6, shell color: pearl black
7, Battery capacity: 48V35Ah lithium battery
8, range: ≥ 16h or 25km
9, Charging time: 0-80%: 2h
10, charging mode: manual / automatic / quick change
11, battery charge and discharge cycle times: ≥ 500 times
12、3.5 inch display and equipped with emergency stop button and buzzer
13、Maximum load: ≥150KG
14、Maximum traction force: ≥15N
15、Passage: slope <5%, steps <0.5cm, gap <1cm
16、Positioning accuracy: ±5mm, ±0.5°.
17、Maximum speed of navigation: ≥1.4m/s
18, map area (single): ≤ 200000m * m

主要功能及特色

大规模示范线系统项目整体采用云管端的架构分布，底层设备由立体仓库单元、智能组装单元、个性定制单元、包装单元、AGV单元、交付单元、柔性物流单元、工业互联网IOT平台组成，通过WiFi或有线的方式将传感器数据、订单数据、人员数据、质量数据、环境数据等推送给工业互联网云平台，根据数据进行挖掘与可视化分析，形成管理可视化大屏。
大规模示范线系统以柔性混线生产音箱与插座两种产品为场景，用户选择相应的产品之后，通过上位机系统下发给产线控制系统，产线通过与AGV互动实现物料的自动流转，通过RFID系统实现订单信息的全流程跟踪。产线结合工业互联网网关实现数据的采集上云，通过可视化技术显示物料、设备信息等的全流程可视。


The large-scale demonstration line system project as a whole adopts a cloud-pipe-end architecture distribution, and the underlying equipment consists of a three-dimensional warehouse unit, an intelligent assembly unit, a personalised customisation unit, a packaging unit, an AGV unit, a delivery unit, a flexible logistics unit, and an industrial Internet IOT platform, which pushes the sensor data, order data, personnel data, quality data, and environmental data, etc., through WiFi or wired means to the industrial Internet cloud platform, according to the data mining and visualisation analysis, forming a management visualisation screen.
The large-scale demonstration line system takes the flexible mixed line production of speakers and sockets as a scenario. After the user selects the corresponding product, it is sent down to the production line control system through the upper computer system, and the production line realises the automatic flow of materials by interacting with the AGV, and achieves the whole-process tracking of order information through the RFID system. The production line combines with the industrial Internet gateway to achieve the collection of data to the cloud, through the visualisation technology to show the material, equipment information, such as the whole process of visual.

主要附件及配置

无