主要规格及技术指标

1. 概述​​
AI融创工坊由西交利物浦大学与百度集团联合打造，是一个集成AI驱动自动化、物联网生产流程和先进硬件原型开发的智能制造平台。系统由六大核心单元组成：​​MES系统及中央监控单元​​、​​仓储物流单元​​、​​加工中心单元​​、​​3D打印单元​​、​​组装单元​​和​​调试单元​​
1. MES系统及中央监控单元​​
​​功能​​
集中化生产调度、设备监控、资源优化与全流程追溯。
实时数据可视化（设备状态、加工质量、生产日志）。
​​核心组件​​
​​MES系统​​
模块：工单管理、设备绩效、车间排产、资源管理、物流跟踪、产品追溯。
数据库：SQL工业级数据库。
​​中央监控平台​​
硬件：4K多屏看板、工业服务器（Intel Xeon E5-2600，64GB RAM，10TB SSD）。
软件：视频监控（360°云台摄像头，ONVIF/RTSP协议）。
​​技术参数​​
系统可用性：99.9%，告警延迟≤0.05秒。
​​应用场景​​
工单透明化、设备效率分析、车间实时调度。
​​2. 仓储物流单元​​
​​功能​​
自动化仓储管理、AGV物料搬运、库存动态追踪。
​​核心组件​​
​​立体仓库​​
容量：100货位。
​​AGV小车​​
负载50kg，速度1.5m/s，定位精度±5mm。
​​WMS系统​​
功能：实时库存管理、批次优化。
​​技术参数​​
AGV路径规划效率：98%无碰撞。
​​应用场景​​
原材料入库、半成品调拨、成品出库。
​​3. 加工中心单元​​
​​功能​​
金属/塑料零部件高精度加工。
​​核心组件​​
​​数控加工中心​​
三轴行程（X/Y/Z：800/500/500mm），主轴转速8,000 RPM。
​​上下料机械臂​​6自由度，负载20kg，重复定位精度±0.02mm。
​​技术参数​​
加工精度：表面粗糙度Ra≤1.6μm。
​​测试结果​​
刀具寿命≥300次循环。
​​应用场景​​
精密零件铣削、钻孔、攻丝。
​​4. 3D打印单元​​
​​功能​​
光固化高精度原型与终端零件制造。
​​核心组件​​
​​工业SLA 3D打印机​​
成型尺寸800×800×550mm，层厚0.05mm。
​​后处理设备​​
超声波清洗机（40kHz）、UV固化箱（405nm LED）。
​​技术参数​​
树脂拉伸强度：50MPa。
​​测试结果​​
尺寸公差±0.1mm/100mm。
​​应用场景​​
复杂结构原型、定制化零件快速成型。
​​5. 组装单元​​
​​功能​​
半自动化组装与质量检测。
​​核心组件​​
​​组装流水线​​
10工位传送带，含焊接站、扭矩工具。
​​测试工具​​
示波器（100MHz）、万用表、AI视觉质检模块。
​​技术参数​​
组装周期：15分钟/台。
​​应用场景​​
机器人底盘组装、电路焊接、成品质检。
​​6. 调试单元​​
​​功能​​
AI硬件（竞速小车、对抗机器人）功能验证与性能测试。
​​核心组件​​
​​竞速小车调试场地​​
PVC赛道，含坡道。
​​对抗机器人场地​​
10×10m防撞垫场地，含抓取道具。
​​技术参数​​
机器人运动延迟＜50ms。
​​应用场景​​
机器人运动控制、算法优化、多机协作测试。

1. Overview
AI Fusion Workshop, jointly created by Xijiao Liverpool University and Baidu Group, is a smart manufacturing platform that integrates AI-driven automation, IoT production processes and advanced hardware prototyping. The system consists of six core units: MES system and central monitoring unit, warehouse logistics unit 3D printing unit, assembly unit and commissioning unit assembly unit and debugging unit
1. MES system and central monitoring unit
Functions
Centralised production scheduling, equipment monitoring, resource optimisation and full process traceability.
Real-time data visualisation (equipment status, process quality, production logs).
Core Components
MES system
Modules: work order management, equipment performance, workshop scheduling, resource management, logistics tracking, product traceability.
Database: SQL industrial grade database, support 1 week video storage.
Central monitoring platform
Hardware: 4K multi-screen signage, industrial server (Intel Xeon E5-2600, 64GB RAM, 10TB SSD).
Software: Video surveillance (360° PTZ camera, ONVIF/RTSP protocol).
Technical Parameters
System availability: 99.9%, alarm delay ≤ 0.05 seconds.
Application Scenarios
Work order transparency, equipment efficiency analysis, real-time workshop scheduling.
2. Warehousing and logistics unit
Function
Automated warehouse management, AGV material handling, inventory dynamic tracking.
Core Components
Three-dimensional warehouse
Capacity: 100 bays.
AGV trolley
Load 50kg, speed 1.5m/s, positioning accuracy ±5mm.
WMS System
Function: real-time inventory management, batch optimisation.
Technical Parameters
AGV path planning efficiency: 98% collision-free.
Application Scenario
Raw material inbound, semi-finished product transfer, finished product outbound.
3. Machining centre unit
Function
High-precision machining of metal/plastic parts.
Core Components
CNC machining centre
3-axis travel (X/Y/Z: 800/500/500mm), spindle speed 8,000 RPM.
Loading and unloading robot arm with 6 degrees of freedom, 20kg load, ±0.02mm repeatability.
Technical Parameters
Machining accuracy: surface roughness Ra≤1.6μm.
Test results
Tool life ≥300 cycles.
Application Scenario
Precision parts milling, drilling, tapping.
4. 3D printing unit
Function
Light-curing high-precision prototyping and end part manufacturing.
Core Components
Industrial SLA 3D printer
Forming size 800 x 800 x 550mm, layer thickness 0.05mm.
Post-processing equipment
Ultrasonic cleaner (40kHz), UV curing box (405nm LED).
Technical Parameters
Resin tensile strength: 50MPa.
Test results
Dimensional tolerance ±0.1mm/100mm.
Application Scenario
Complex structure prototype, customised parts rapid prototyping.
5. Assembly unit
Function
Semi-automated assembly and quality inspection.
Core Components
Assembly line
10-station conveyor with welding station and torque tool.
Testing tools
Oscilloscope (100MHz), multimeter, AI vision QC module.
Technical Parameters
Assembly cycle time: 15 minutes/set.
Application Scenario
Robot chassis assembly, circuit welding, finished product quality inspection.
6. Commissioning unit
Function
Functional verification and performance testing of AI hardware (racing carts, antagonistic robots).
Core Components
Racing trolley debugging site
PVC track with ramps.
Anti-Robot Venue
10×10m anti-collision mat field, including grasping props.
Technical Parameters
Robot motion delay <50ms.
Application Scenarios
Robot motion control, algorithm optimisation, multi-machine collaborative testing.

主要功能及特色

AI 融创工坊构建了完整的智能制造生态系统，其核心架构由以下功能单元组：MES 系统及中央监控单元，仓储物流单元，加工中心单元，3D 打印单元，组装单元，调试单元组成。各单元通过工业物联网实现数据互联，形成智能化闭环生产体系。
MES 系统及中央监控单元: MES 系统与中央监控室将系统服务器、显示终端、操作平台融合在一起，为生产流程打造了一个高效、集成的管理平台，能够实现从原材料、生产排产、生产执行、质检、设备、仓库等整个业务流程的管理和控制，合理安排生产计划、实施监控生产、提升制造生产运营管理的效率，全面覆盖了从原材料入库到成品出厂的每一个环节。提升了制造生产运营管理的效率，推动了精益生产的实现。
仓储物流单元: 主要包含立体仓库、仓储管理系统(WMS)、AGV 小车。通过数学模型和信息手段，对仓库管理的各个环节进行优化和调控，能够实现物流信息化自动化，优化仓库管理流程，提高存储效率，降低管理成本。
加工中心单元: 作为现代智能制造系统的关键构成，满足自动化加工制造要求，由机械设备与数控系统组成的高效率自动化机床，与上下料机械臂实现制造过程的完全自动化，共同打造了一个高效、精准的自动化加工环境。
3D打印单元: 是一个集成了先进制造技术的综合系统，核心由光固化 3D打印机、超声波清洗机与 UV固化箱三大组件构成，专为实现高精度、高质量实体模型生产而设计。
组装单元:主要包含组装测试流水线及生产测试工具。可以进行电路焊接、测试、结构组装等作业，满足流水线生产，简化生产管理工作。检测单元主要包含工业视觉检测套件，可以对组装生产单元产出的产品进行外观完整性检测，确保商品符合生产规范，便于后续的生产环节，从而提高产线的生产效率。
装备调试区:可对生产线中生产出来的机器人进行设备调试，需要系统了解机械结构机械原理、人工智能等相关知识，以确保生产出的对抗机器人以及竞速小车可以正常运行从而达到交付标准。

The AI Workshop has constructed a complete intelligent manufacturing ecosystem, with its core architecture consisting of the following functional units: MES system and central monitoring unit, warehousing and logistics unit, machining center unit, 3D printing unit, assembly unit, and debugging unit. These units are interconnected through the Industrial Internet of Things to form an intelligent closed - loop production system.
MES System and Central Monitoring Unit: The MES system and central monitoring room integrate system servers, display terminals, and operating platforms to create an efficient and integrated management platform for the production process. It can manage and control the entire business process, including raw materials, production scheduling, production execution, quality inspection, equipment, and warehousing. It can also reasonably arrange production plans, implement production monitoring, and enhance the efficiency of manufacturing production operations management. It covers every link from raw material storage to finished product shipment, improving the efficiency of manufacturing production operations management and promoting the realization of lean production.
Warehousing and Logistics Unit: This mainly includes automated立体仓库, warehouse management systems (WMS), and automated guided vehicles (AGVs). Through mathematical models and information technology, it optimizes and regulates every aspect of warehouse management, achieving the informatization and automation of logistics, streamlining warehouse management processes, increasing storage efficiency, and reducing management costs.
Machining Center Unit: As a key component of modern intelligent manufacturing systems, it meets the requirements for automated machining and manufacturing. It is composed of mechanical equipment and numerical control systems, forming a high - efficiency automated machine tool. Together with the material - handling robot arms, it realizes the complete automation of the manufacturing process, creating an efficient and precise automated machining environment.
3D Printing Unit: This is an integrated system incorporating advanced manufacturing technologies. Its core consists of three major components: a light - curing 3D printer, an ultrasonic cleaner, and a UV - curing chamber. It is specifically designed for the production of high - precision and high - quality physical models.
Assembly Unit: It mainly includes assembly and testing production lines as well as production testing tools. It can perform operations such as circuit soldering, testing, and structural assembly, meeting the requirements of production line manufacturing and simplifying production management tasks. The inspection unit mainly consists of industrial vision inspection kits, which can conduct appearance integrity checks on products produced by the assembly and production units, ensuring that the goods comply with production standards and facilitating subsequent production processes, thereby enhancing the production efficiency of the production line.
Equipment Debugging Area: This area can be used to debug robots produced on the production line. It requires a systematic understanding of mechanical structure, mechanical principles, artificial intelligence, and other related knowledge to ensure that the produced combat robots and racing cars can operate normally and meet the delivery standards.

主要附件及配置

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